Beisler 58 Instructions d'exploitation

Universal-Flap-Pocket-Machine 100/58Operating instructionsVersion 2.1, 11-18-98© 1998 – 1999 Beisler GmbHFrohnradstr. 10 • D-63768 Hösbach • Phone-No.

1-83.1.2 Mains /emergency stop buttonThe mains / emergency stop switch is mounted on the front side of themachine, right-handed below the working plat

1-94 Operation of the machineDangerThis machine may only be operated by qualified staff, who had read andunderstood this operating manual completely.4

1-104.1.1 Operation deviceDuring production the machine can be operated with the operating device;existing programs can be called and new programmed.

1-11All information required for the operation of the machine will be imaged in thedisplay. During normal production the display shows the following (

1-12Change pocket length; press F3 and enter the new value for thelength to be sewed; when producing with flap, this sets thephoto cell security lengt

1-13Reset spool thread length; when removing a half-full andinserting a full spool, you can display the whole thread length bypressing this key4.1.1.7

1-144.1.7 Swing out the folderFor several reasons (e.g. manual spooling), the folder must be swung out toget access to the sewing head. Pull out the l

1-15Different folders are needed for different pocket shapes (e.g. double/singlepiping):1. Open the locking (B) of the folder (A).2. Pull the folder t

1-165. Press F6 repeatedly, until the interface appears above the working plate.6. Mount the insertion plate; be sure that the positioning pins are in

1-174.2.4 Enable/disable seamsSeams are assigned to every sewing program. All enabled seams are sewedsequentially. Enabled seams are displayed inverte

These operating instructions contain the following parts:Part 1: Operating instructions (pages 1-xx)adresses to the operator of the machine, that mean

1-185 Required cleaningsTo achieve the value and function of the machine, we recommend to keep italways clean and free of spare materials and waste.Bl

2-1Part 2 Mechanics manualHintThis part of the operating instructions contains all information required to putthe machine into operation and to do pro

2-21 Delivery, transportation, storage1.1 DeliveryHintCheck right after receiving the machine, whether all parts according to theparts list are comple

2-32 InstallationAttentionInstallation and putting into operation may only be carried out by mechanicallyand electrically qualified staff. These peopl

2-42.2.2 Connection of air supply1. Connect the air pipe (A) to your air system.2. Open the air supply of your air system.3. Level the air pressure to

2-5AttentionThe machine will be destroyed by connecting to a wrong mains voltage!Check, whether the requirements from chapter ‘Technical data’ meet th

2-63 Programming instructions3.1 Create new sewing programsThe following steps are required to create a new sewing program:1. Select memory location (

2-73.1.5 Name seamsTo be able to distinguish seams, it is possible to define seam names. Followthis procedure:1. Press the P-key (opens the menu level

2-8Vacuumkeeps the parts in the insertion station, until the main clamp isclosedVyleneautomatic supply with vyleneStamp (option)fixes the parts in the

2-9Photo cell rightnecessary during sewing of right flapPositioning point frontcalculation point for the seam start during sewing without flapPosition

1-1Part 1 Operating instructionsHintThese operating instructions contain all information required for the operationof the machine. It adresses to the

2-107 Distance of seam end revs [5 mm] (0 - 99 mm)distance with the revs of parameter 58 Stitch length seam start [1,5 mm] (0,5 - 3 mm)stitch length a

2-1132 Vacuum mode (option)00: vacuum disabled01: vacuum on with foot pedal vacuum (with display ‘enablevacuum’ if not enabled with foot pedal)02: vac

2-12Left flap clamp switched on, right switched off: 00: Insertion positionwith foot pedal pressure01: like 0002: Insertion positionautomatic with fol

2-13Both flap clamps switched on: 00: Insertion positionwith foot pedal pressurewith 2nd foot pedal pressure01: Insertion positionwith foot pedal pres

2-14Seam parameter 25 = 01 cmWhen defining SP 23 (duration final roller) = 00 and NSP 23 = 00 sec., thefinal roller won’t get active; the main clamp r

2-153.5 Basic parametersThe basic parameters contain the general settings of the machine. Changeseffect all programmed seams.AttentionAs a factory set

2-1611 Before zipper (zipper clamp) clamp lateral (option)16 Time before insertionafter the set time the main clamp drives from the insertion position

2-1735 Thread cutter position [45] (01 - 59)start correction threat cutter impulse; the smaller the number, theearlier the bobbin threat cutter is sta

2-184 Troubleshooting hintsThe following tables show possible error messages and the recommendedreactions of the operator. Error messages are imaged i

2-19Error 13: Error clamppositiondifference between must and realposition (impulses from incrementalGerber) of the clamp sledge is toobig; clamp sledg

1-21 Security advice and warning hints1.1 ClassificationThree different types of hints are used in this manual, which are indicatedwith different symb

2-20Error 28: No impulsesfrom sewing engineno impulses from sewing engineafter sewing start (engine doesn’twork)check sewing engine and synchronizatio

2-215 Maintenance of the machineThis machine works nearly free of maintenance. To achieve the maximumability of the machine for a long term, some regu

2-225.3 Use of the Memory CardThe Memory Card allows to save created seams and/or seam orders on aremovable data cartridge or load them back into the

2-23You can use one of serveral possibilities to load data from the Memory Card.Press the keyF2 to load the active seam (which is currently displayed

2-245.5.1.1 Available inputsInputs pocket welting machine 100-58Standard equipmentInput S-No Description Type Connected Remarks01 01 Clamp at front In

2-255.5.1.2 Available outputsStandard equipmentNo. Description Valve No. Cylinder OccupationNo. State01 Bobbin threat cutter Y01 01 X25 Pin 0103 Cente

2-2602 Main clamp laterally Y02 2 X35 pin 1456 Pocket welt turner device bed slide Y56 56 X26 Pin 2257 Pocket welt t. device outside seam st. Y57 57 X

2-27F2 Threat cutterATTENTIONThe insertion station must be swung out and all threats and bobbins must beremoved from the sewing head before the test c

2-28Select the function and press the ENT-key. The main clamp moves back andforth with high speed and must change direction at the same position.5.5.2

2-295.5.3.1 Machine CodeThis is required to copy seam parameters, basic parameters or seamprograms and to select a part of the diagnostic programs.The

1-3DangerDanger of injuries in the range of the sewing head! Don’t grasp into theaffected area of the needle during the sewing process!DangerBefore an

2-305.7 Diagram of the menu structure

3-1Part 3 Technical manualHintThis Technical manual contains information for the further maintenance,adjustment and troubleshooting. It adresses axclu

3-22.10.6 Change light mask ... 3-162.11 Dart stretcher ..

3-30.1 Reason for this manualWith this manual, especially qualified and authorized persons shall beenabled to execute further adjustment and maintenan

3-40.4 Preparing measuresIn this manual, you will find hints at any measure, where the machine mustbe powered off or the pneumatic pressure must be re

3-51 Clamp adjustmentThe following assemblies must be distinguished in theclamp area:1. Clamp motor2. Clamp carriage3. Clamp drive belt4. Clamp arms

3-61.2 Adjust axial free play of the clamparms<power off> <release pressure>The clamp arms (1) must be adjusted without free play.Although

3-71.6 Adjust main clamp heightThe main clamp height in insertion position must be 30mm.To adjust this, loosen the nuts (1) at both clamp pressu-re cy

3-81.10 Clamp quick adjustment jacket/trouser (option)With the additional initiator at the folder (1) a valve forthe additional clamp move is controll

3-91.11 Lateral clamp adjustment withoutquick adjustmentsMount the folder for the double piping. Adjust the innersetting rings (2) (3) in a way that t

1-42 Preliminary remarks2.1 IntroductionThis operating manual adresses to the operator of the machine, that is theperson that works with the machine.

3-101.16 Flap clamp position<power off> <release pressure>The flap clamps must stand in a distance of 5 mm paral-lel to the inner side of

3-111.17 Opening path of the flap clampThe opening path of the flap clamps (4) must be adju-sted in a way that the flap clamp presses with its com-ple

3-121.20.2Measure clamp pathSwitch on the machine with the mains/emergency stopswitch. Wait until the clamp has been initialized.The machine must be i

3-132.1 Folder heightSelect output 24/25 in the machine control.The distance (A) between sliding plate and folder solemust be adjusted to the used sew

3-142.5 Adjust piping width<power off> <release pressure>To adjust the piping width, loosen both fixing screws (4)at the clamp block. Tilt

3-152.8 Height stop of the guiding plateThere may be a distance (A) of max. 0.5 mm betweenupper side of the sole (2) and lower side of the guidingplat

3-162.10.3Size of the light crossLoosen the fixing screw (1) and push the marking lampvertically to adjust the size of the light cross.2.10.4Focussing

3-173 Adjustments at the sewing head3.1 Height adjustmentThe ground plate of the sewing head must be levelledwith the upper edge of the working table.

3-183.4 Top threat cutter (Beisler sewinghead)The toip threats will be caught by the top threat catcherafter the sewing during the clamp drives to the

3-193.6.5 Height of center knifeThe front edge of the center knife (1) must stand (inswitched on state and deepest position) 1 mm deeperthan the top s

1-5development and permanent improvement of their products. In the case offaults and/or technical trouble please contact the Beisler GmbH service staf

3-203.7 Adjustments of the bobbin threatcatcher (Beisler sewing head)3.7.1 Catcher adjustment<power off> <release pressure>Turn the belt d

3-213.9 Clean tactual head of the bobbindetector (option)There is a blowing system at the bobbin detector whichblows the tactual head free of dirt.Cle

3-223.12 Upper threat monitorBoth upper threats are permanently monitored duringthe sewing. The threats must be guided through the threatguidings with

3-234 Adjustments at the mitre knifes4.1 Basic adjustment locked mitre knife(seam end)Between the mitre knife for the seam end and the basicholder a d

3-244.5 Pre-stabberThe pre-stabber (3) at the mitre knifes is used as a pro-tection. It prevents the piping and the flap to be dama-ges during cutting

3-255 Adjustment of machine options5.1 Automatic push-back blockingThe light beam of the photo cell (5) of the automaticpush-back blocking must hit th

3-265.3 Mitre knife slant position5.3.1 Distance between basic bodies<power off> <release pressure>The distance (A) between the basic bodi

3-275.3.6 Arrangement of the mitre knife during flappocket productionThe photo shows the correct Arrangement of the mitreknife during flap pocket prod

3-285.5.2 Demount vylene plate<power off> <release pressure>Pull out the vylene strip (3) from the supply slot.Loosen the fixing screw (2)

1-62.6 Main parts of the machineA Sewing headB Operation deviceC Insertion stationD Clamp transportationE Mitre knifeF StackerG Foot pedal sew sequenc

1-73 SecurityThe topic of this chapter is the security exclusively. Please see chapter 1 forthe general security advice and warning hints and the secu